Bioplastics: Rumors, Facts and Future Potential
Monday, 22 February 2010  |  Aaron Lada, Ph.D. | Article

Plastic Bottles by Roomic CubeThe excitement generated by a recent study stating that 90% of petroleum-based plastics can be replaced with plant-based bioplastics is understandable—since it would mean reduced demand for oil, lower CO2 emissions and biodegradable plastics. Unfortunately, the figure has been misinterpreted beyond the study’s intent. Due to several limitations, this lofty goal won’t be attainable any time soon, but that does not reduce the promise of bioplastics.

The study (pdf) released in June, 2009, was conducted by the European Bioplastics and the European Polysaccharide Network of Excellence (EPNOE). The 90% substitution figure represents what EPNOE calls the “technical potential” of bioplastics, meaning that of all the petroleum-based plastics currently in use, there are bioplastics available that could directly substitute for all but 10% of them. However, the study concludes that even in the next 10-20 years this level of substitution won’t be possible due to the higher production costs of bioplastics, as well as lack of infrastructure and production facilities.

According to Melissa Hockstad, Director, SPI Bioplastics Council, “Less than 1% of the current global plastics market is comprised of bioplastics,” which agrees with the EPNOE figure of 0.3%. Both sources predict the bioplastics market will grow 8-30% per year through 2020, yet its share will still be less than 2% of total plastics produced. Thus, while the study is encouraging and the future uses for bioplastics appear many, there are still significant hurdles to overcome.

Background
Bioplastics are polymers made from renewable plant-based sources. Similar to their petroleum-based counterparts, there are many different types since no single product can meet the demands of every application. Here are some of the major categories:

Starch-derived polymers – Starch from plants is chemically modified to produce a biodegradable, combustible product. Due to its brittleness and tendency to attract or absorb water, it is not a good choice for beverage bottles, but can replace traditional plastics in packaging (foam products), and short-lived goods such as eating utensils, plates and shopping bags.

Polylactic Acid (PLA) – This polymer is produced from lactic acid—a waste product that bacteria and certain fungi make during fermentation. PLA has similar physical qualities to polyethylene terephthalate (PET), used widely for bottles, and can directly substitute for it in some cases. While PLA’s use is limited by its lower melting point and higher gas permeability (which may cause problems with carbonated beverages), it is currently found in a variety of products including bottles, films, diapers, electronics and eating utensils.

Bio-based Polyethylene (PE) – This bioplastic is identical to the petroleum-based PE used in packaging, automobiles, construction and electronics. The difference is that the ethylene used in bio-based PE comes from ethanol produced through fermentation of sugars instead of petroleum. Bio-based PE can fully substitute for petroleum-based PE and, while not biodegradable, it is recyclable.

Polyhydroxyalkanoates (PHAs) – These are produced through bacterial fermentation of a variety of carbon sources including sugars, vegetable oils and fats. This biodegradable product could possibly substitute forPVC in some packaging, cutlery, household products, toys, textiles, building materials and medical uses.

In addition, blends of petroleum and plant-based plastics have been developed. While not biodegradable, they are recyclable and reduce the use of petroleum-based plastics. For example, Coca-Cola’s PlantBottle™ contains up to 30% plant material, and Frito-Lay’s SunChips® bag contains 33% plant-based material.

Pros and Cons
Despite the upside to bioplastics, drawbacks to bioplastics do exist, including some environmental concerns. Here’s a summary of bioplastics’ pros and cons if you are keeping score at home.

Pros

  • Reduce fossil-fuel use and CO2 release during manufacturing
  • Made from renewable raw materials
  • Some are biodegradable and/or compostable
  • Some are nontoxic and safe for medical and internal use

Cons

  • Higher cost—although this is relative to oil prices, which fluctuate
  • In some cases, lower quality and performance compared to standard plastics
  • Composting may be possible only in industrial composting processes
  • Could interfere with standard plastic recycling
  • Use of plant sugar and starch sources could negatively impact food prices
  • Not all are biodegradable

A claim that a biodegradable, environmentally friendly product can replace almost all plastics definitely gets attention, but must be taken with a grain of salt. The bioplastics industry is advancing technologically and continues to increase its share of the plastics market, yet it still has an insignificant market share and substantial issues to resolve. Regardless, few would fault an industry with such capacity to benefit the environment for setting ambitious goals.

Additional resources:
Different Types of Plastics and How to Recycle More of Them
European Bioplastics
Cereplast

Comments (2)add
Written by Sara Bayles , February 25, 2010
I'd like to bring up the fact that once trash gets into the ocean made from, plastic or bio-plastic, the results are the same, pollution. Take the best case scenario of Starch-derived polymers that are compostable. Composting takes a very specific temperature to break down, at least 135 degrees Fahrenheit. Obviously sea water will never produce the right conditions for a single use bio-plastic product to properly break down.

This means bio-plastics have the same devastating effect on marine life as petroleum based plastics and that is that often these products get mistaken for food, animals ingest them, and they die.

"It is estimated that each year over one million seabirds and one hundred thousand marine mammals die from ingestion or entanglement in plastics." - Surfrider Rise Above Plastics Campaign

The solution to this is not the same packaging made out of another material that will still result in the same devastating death toll. A solution is to rethink our consumer lifestyles, and while convenience is easy, the price the ocean and the marine life living there pays, is way too high.
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Written by Beth Terry, aka Fake Plastic Fish , February 25, 2010
Hi. Could you please address the issue of additives in bioplastics? It is my understanding that just like petroleum-based plastics, bio plastics may contain chemical additives to affect their strength, flexibility, color, etc. And just as with petroleum-based plastics, these additives can leach from bio-plastics.

Since manufacturers are not required to disclose all the ingredients in their plastic products, for proprietary reasons, how can we consumers know for sure any plastics -- bio or petro -- are safe for us? The FDA and EPA are certainly not protecting us these days.

Beth Terry
http://fakeplasticfish.com
Adviser to Plastic Pollution Coalition
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